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Measurement Solutions for Nonferrous Metal Processing

Reliable non-contact level and density measurement for heat treatment, chemical bath, and aggressive metal processing applications.

Explore industries by the type of process environment and material challenges commonly encountered:

Common Nonferrous Metal Processing Applications

Application Typical Measurement

Smelting furnaces and molten-metal vessels

Continuous or Point Level

Electrolytic and chemical-processing tanks

Continuous or Point Level, Density

Leach, precipitation and solution-treatment vessels

Continuous or Point Level, Density

Concentrate, alumina and additive feed systems

Weight, Mass Flow

Molten-metal launders and transfer channels

Continuous or Point Level

Raw-material and intermediate-product silos

Continuous or Point Level, Weight

What makes accurate measurement challenging?

    • Extreme heat limits conventional sensor performance
    • Molten metal, slag and buildup damage contact instruments
    • Corrosive chemical baths and process solutions shorten sensor life
    • Changing material density and turbulent flow reduce measurement stability
    Illustration of issues encountered when measuring level, density and weight in nonferrous metal processing

    How Radiometric Measurement Solves Common Nonferrous Metal Processing Measurement Challenges

    Contact sensors are damaged by hot, abrasive, or corrosive materials →

    External measurement, no contact with harsh process media

    Vibration and mechanical stress affect conventional devices →

    Compensates for vibration in demanding metal processing equipment

    Steam, dust, and process contamination reduce reliability →

    Compensates for challenging internal process conditions

    Buildup or scaling causes inaccurate readings →

    Compensates for coating and scale on internals

    Frequent replacement increases downtime in critical operations →

    Minimal maintenance and improved process continuity

    Find the Right System for Your Nonferrous Metal Processing Application

    Ronan provides reliable, non-contact measurement for high-temperature, corrosive and abrasive nonferrous-metal processes.

    Continuous Level Measurement

    Continuously monitor material levels in process vessels, high-temperature storage vessels, bins and hoppers.

    View Continuous-Level Systems →

    Density Measurement

    Measure changing density and concentration in chemical baths, slurries and metal-processing streams.

    View Density Systems →

    Weight Measurement

    Measure ore, concentrate, flux and other bulk feed materials moving on conveyors.

    View Weight Systems →

    Mass Flow Measurement

    Track material throughput through feed, transfer and liquid-process systems.

    View Mass Flow Systems →

    Not sure which system fits your application?

    Illustration of molten metal pouring

    View Related Application Notes:

    Need help with your measurement application?

    Ronan will work closely with you to develop a reliable measurement solution for your most challenging process applications.

    If you need immediate assistance, please contact us directly.

    ☏  (859) 342-8500   |   ✉  Sales@ronanmeaure.com

    About

    For more than 60 years, Ronan Engineering has manufactured reliable and leading-edge instrumentation systems. As providers of real-time monitoring and measurements of critical process control points, Ronan has kept some of the world’s largest plants, factories, and facilities running safely and efficiently. Ronan has established manufacturing, sales and service facilities in Kentucky and the United Kingdom.